Gas Sweetening and Sulphur Recovery
تحلية الغاز واستخلاص الكبريت
- Next date
- 8–12 March 2027London
- Fees from
- £2,950per delegate
- Formats
- Classroom · Online4 sessions
- Duration
- 5 daysCertificate
Overview
Hydrogen sulphide and carbon dioxide must be removed from natural gas and refinery streams to meet product specifications, protect equipment and comply with environmental limits. The removed H2S then has to be converted into elemental sulphur, which brings its own technical and safety challenges. This course covers both steps in depth. Participants learn the chemistry of amine treating, the selection of generic and formulated amines, contactor and regenerator design and operation, and the causes and cures of foaming, corrosion and solvent degradation. The programme then explains the Claus process, burner and reaction furnace operation, catalytic converters, sulphur condensers and degassing, followed by tail gas treating options that achieve high overall recovery. Emphasis is placed throughout on troubleshooting, reliability and the serious hazards of H2S and sulphur.
Objectives
- Explain the chemistry and selectivity of amine gas treating
- Select suitable amines for given acid gas specifications
- Operate and troubleshoot amine contactors and regenerators
- Explain the Claus process and its key operating variables
- Describe tail gas treating options and sulphur recovery efficiency
- Manage the safety hazards of H2S, SO2 and liquid sulphur
Who should attend
Operators and supervisors of amine and sulphur recovery units, process engineers in gas plants and refineries, technical service engineers and environmental engineers.
Training methodology
Process principles are presented with flow diagrams, equilibrium charts and operating data, and then applied in calculations of amine circulation, acid gas loading and sulphur recovery efficiency. Participants analyse laboratory results and operating trends from real units to diagnose foaming, heat-stable salt build-up and Claus converter problems. Incident case studies highlight the hazards of H2S exposure and sulphur pit fires. Teams develop a troubleshooting guide during the week, and the course closes with an assessment.
Programme outline
Day1Acid Gases and Amine Chemistry
- Sources and specifications of H2S and CO2
- Overview of acid gas removal processes
- Amine chemistry and reactions
- Generic amines: MEA, DEA and MDEA
- Formulated and hybrid solvents
- Selective H2S removal
- Practical exercise: amine selection
Day2Amine Unit Operation
- Contactor design and operation
- Flash drum and lean-rich exchanger
- Regenerator and reboiler
- Circulation rate and acid gas loading
- Filtration and solvent management
- Amine unit start-up and shutdown
- Practical exercise: circulation rate calculation
Day3Amine Troubleshooting
- Foaming: causes and remedies
- Corrosion in amine systems
- Heat-stable salts and degradation
- Hydrocarbon contamination
- Off-specification treated gas
- Laboratory analysis and monitoring
- Practical exercise: diagnosing a foaming unit
- Case study: amine unit corrosion failure
Day4Claus Sulphur Recovery
- Claus process chemistry
- Burner and reaction furnace
- Ammonia and hydrocarbon destruction
- Catalytic converters and reheat
- Sulphur condensers and seal legs
- Air demand control
- Practical exercise: sulphur recovery efficiency
Day5Tail Gas, Sulphur Handling and Safety
- Tail gas treating processes
- Incineration and SO2 emissions
- Sulphur degassing, storage and loading
- H2S and SO2 toxicity and gas detection
- Sulphur pit fires and explosions
- Troubleshooting guide workshop
- Final assessment
Dates and fees
Fees are in GBP. per delegate.
Certificate
Every delegate who attends the full programme receives a Harfard Technology certificate of completion stating the course title, duration, dates and venue.
Frequently asked questions
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